Rotor and Screen Cylinder Etc
Excellent
Design Concept:
1. To get
screening cylinders of good performance and long service life, LANTYPC has taken
everything into its careful consideration from bar selection, cylinder ring
processing, stress elimination, subsequent processing, to chrome coating. LANTYPC
manufactures and supplier five different screen cylinder types for pulp and
paper industry: inflow screen cylinder, outflow screen cylinder, rotor
cylinder, drive-device cylinder and screen plate cylinder.
2. Good load
analysis of screen cylinder is made, like foil vacuum, cylinder (slot)
plugging, maximum torque, natural frequency, and more.
3. Using various advanced molds to get desired design effects.
4. Selecting suitable wedge wire and using
wear-resistance treatment are good for longer service life of screen cylinder.
Torque Natural Frequency
Selection
of High-quality Wedge Wire:
Different
screen cylinder has different demands on wedge wires so as to suit different
screening processes and consistency requirements. The uniformity of wires is
obtained by precise dies. And unique profiles minimize flow restriction and
only lead to quite small surface turbulence, which improves the processing
capacity of screen cylinder.
Precise
Cutting Control
1.Specially-designed support rings
guarantee the cylinder strength and maximum filter area of screen cylinder.
2. The support
rings, also known as reinforcement rings, are made by one-time wire cutting so
that vertical screen slot can be obtained. In that way, it improves the width
tolerance of screen slot, tolerance of screen cylinder, cylinder roundness, and
guarantees more precise foil clearance.
Advantages
of Precise Cutting Control:
1. The thickened support rings protect
screen cylinder from being broken.
2. The wedge-shape design extends the
qualified-pulp accepting side area, thereby guaranteeing precision of lower pressure drops.
3. Precise positioning process
technology ensures the uniform distribution and spacial layout of wedge wires
of screen cylinder, which increases the efficiency of removing heavy debris.
The size of screen slot can be as small as 0.1mm.
Special
Welding Technology:
Special
welding process guarantee the overall strength of screen cylinder and elimination
of residual stress caused by screen cylinder welding. While rotor is running at
a high speed, wedge wires never fall down and screen slot size stays relatively
stable, thereby greatly improves the quality of accept pulp.
Perfect
Follow-up Treatment:
The
follow-up treatment mainly includes complete machining, acidity passivation,
electrolytic polishing, and chrome coating. High-quality wires allows chrome
coating to range from 200um to 250um.
Strict
Quality Inspection:
1. After chrome
coating, the color consistency of the inner and outer surfaces of cylinder is
the same, and both surfaces are smooth and flat. If you wipe the surfaces by
cotton ball, there is no cotton hung on the surfaces.
2. There is no
dent, visible deformation, foreign materials like paint, oil, or slag inclusion
on screen cylinder.
3. Visual
inspection is performed in all welds. The welds have to be even, and free from
flaws like pores, slag inclusion, undercut, cracks, pit, overlap, unfused
areas, etc.
Width
Distribution of Typical Screen Slot:
The
design requires that the tolerance of more than 90% have to be within -0.02mm to + 0.02mm.
Wide
Applications of Screen Cylinder:
1. Coarse and fine screening
2. Wastepaper recycling and deinking
3. Original pulp processing
4. Approach flow of paper machine
5. Broke system
6. Fractionating system
7. Fiber recycling
8. Pulp washer
LANTYPC screen cylinder not only matches
exactly different rotors of various pressure screens, but also optimize the
performance of screens.
1. Vertical centrifugal screen:
Φ400, Φ600
2. WPS pressurized screen:
WPS400, WPS600, WPS700,
WPS800, WPS900 , WPS1000
3. UV pressure screen:
UV100, UV200, UV300,
UV400, UV500, UV600
4. FT pressurized screen:
FT1, FT2, FT2X, FT3
5. HB pressure screen:
HB1, HB2, HB3, HB3.5,
HB4, HB4.5, HB7
6. Outflow pressure screen:
8PS, 12 PS , 24PS, 30PS, 36 PSS
ZSL31, ZSL32, ZSL33, ZSL34, ZSL35, ZSL36
ZSL51, ZSL52, ZSL53, ZSL54, ZSL55, ZSL56
7. Inflow pressure screen:
ZSL71, ZSL72, ZSL73, ZSL74, ZSL75, ZSL76,
ZSL81, ZSL82, ZSL83, ZSL84, ZSL85, ZSL86,
8. M.C. pressure screen:
JS3P, JS5P, JS8P, JS9P
9. H.C. pressurized screen:
ZSW0.3, ZSW0.4, ZSW0.7, ZSW1.4,
10. Fiber fractionating screen:
ZSL63, ZSL64, ZSL65, ZSL66
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